Resources

Consult our range of free resources.

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Technical Guides

Tetra has published a series of guides which are available for ordering.

HRSG Inspection Planning Guide (2nd Edition)

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.

HRSG Tube Failure Diagnostic Guide (3rd Edition)

Heat Recovery Steam Generator (HRSG) tubes provide the media for extraction of useful energy from the waste heat in gas turbine exhaust at combined cycle power plants (GT-CCs) or from heat generated by process streams at petrochemical facilities.

Technical White Papers

A selection of technical papers available for reference.

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HRSG Inspection Planning

HRSG Inspection Planning

Building a good inspection plan for the HRSG involves doing the following: Set the Time and General Schedul...

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Welding Procedure Specification (WPS)

Welding Procedure Specification (WPS)

Before any welding activity can commence, the welder and the QC Engineer has to be fully aware of the content ...

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Post Weld Heat Treatment (PWHT)

Post Weld Heat Treatment (PWHT)

Post Weld Heat Treatment (PWHT) Background Post weld heat treatment is a post welding heating process used t...

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Power Boiler Piping

Power Boiler Piping

Boiler piping design requirements is divided into internal and external jurisdictions. These are divided...

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Creep Classification of Grade 91 Steel

Creep Classification of Grade 91 Steel

Background Grade 91 steel is superior to many other industry used materials for its increased resistance to m...

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Remote Visual Inspection (RVI), or Borescope

Remote Visual Inspection (RVI), or Borescope

One of the first applications of the borescope was for inspecting steam turbine rotor discontinuities in the 1...

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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Papers, Presentations and Articles

Selected papers, presentations and articles from major industry conferences and events.

Title
Author
What do HRSG tube failure statistics tell us?
What do HRSG tube failure statistics tell us?What do HRSG tube failure statistics tell us?
Misha Gadher & Mark Taylor
Modern Power Systems
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGsCounterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Taylor M.
IMechE HRSG User Group 2022
Adapting Existing Thermal Desalination Plants to Produce Hydrogen
Adapting Existing Thermal Desalination Plants to Produce HydrogenAdapting Existing Thermal Desalination Plants to Produce Hydrogen
Malloy J.
2022 World Utilities Congress
Root Cause Failure Investigation of MSCV Drain Failures
Root Cause Failure Investigation of MSCV Drain FailuresRoot Cause Failure Investigation of MSCV Drain Failures
P. Jackson, A. Wholey, E. Tsai and D. Burns
ASME 2022 Pressure Vessels & Piping Conference
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Fabricius A., Malloy J., Taylor M., Moelling D.
Proceedings of the ASME 2022 Power Conference

Previous Projects

With over 30 years of experience in power and industrial steam generation services, Tetra Engineering has along history of projects.

Field Assessment of Piping Water Hammer Event, 2014
Middle East

Field Assessment of Piping Water Hammer Event, 2014

Tetra Engineering was asked to assess the situation after a significant water slug/hammer event. Observations made during the site visit showed that the structural members were severely damaged with steel being heavily deformed and torn in some cases.  Piping supports were also severely damaged and would require repair.

LP EVAP Tube Failure Analysis, 2014
Middle East.

LP EVAP Tube Failure Analysis, 2014

Tetra Engineering was asked by a client to help to assess the cause of tube failures in the upper section of the LPEVAP on their HRSG units. The first tube failure was reported in 2010; other failures have followed since then at a rate of two to three per year. At the time of the first failure the plant had been operating for approximately three years. Tetra performed a root cause analysis which included a review of water chemistry logs, boiler simulations using PPSD as well as a FAC Risk Assessment.

HRSG Boiler Preservation Study, 2014
Middle East

HRSG Boiler Preservation Study, 2014

A CCGT power plant employed Tetra to perform a review of possible boiler preservation options within the context of the present and planned operating regime. The review relied on information supplied by the plant staff, Tetra field experience and latest industry trends and practices to identify the most promising strategy for preservation. The ideal solution for this client was Dry Layup that is systematically applied when it reaches the end of the standby period. This would require that resulting startup timing meets requirements imposed by the governing network operator.

Thermohydraulic Attemperator Study using PPS&D, 2014
Europe

Thermohydraulic Attemperator Study using PPS&D, 2014

The primary purpose of this study was to validate the effect of an interstage attemperator between two superheaters with respect to the primary superheater and primary reheater outlet steam temperatures. The CCGT in question had already had problems with creep failures of the P91 components, and needed to assure that exit temperatures did not exceed 570°C. Currently, the primary superheater outlet temperatures exceed 600°C at certain loads and the primary reheater temperatures exceed 590°C. Initial results were based on steady-state analysis, while final results included dynamic modeling of cold-, warm- and hot starts, as well as ramp up and ramp down. The study was performed using the software simulation tool PPS&D.

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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