Covered Piping Systems (CPS) Inspections

Hanger walkdowns, condition assessments and targeted NDE plans that find piping damage early.

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Insulated power plant piping and pipe supports running above an elevated walkway

Ensuring Safety, Reliability, and Efficiency

At Tetra Engineering, we understand the importance of regular inspections in maintaining the safety, reliability, and efficiency of your power piping systems. Our comprehensive inspection services are designed to detect potential damage early, ensuring your plant operates smoothly and profitably.

Covered Piping Systems (CPS) are a critical element in assuring safe and reliable operations of power plant piping in steam power plants and other systems designed to the ASME Code for Pressure Piping, B31. CPS was defined in late 2008 by ASME as the number of independently owned power plants (as compared with similar plants owned by regulated utilities) was rapidly increasing.  

Unlike other components such as boilers/HRSGs, steam turbines, or gas turbines, piping is distributed over a large area, comprised of many subcomponents, installed and welded on-site, with a design generally customized for each plant. Depending on its function, piping is susceptible to various damage mechanisms, including:

  • High-Temperature Steam Piping: Creep, fatigue, degraded P91/P92, weld defects.
  • Attemperator Piping: Quench cracking, dissimilar metal welds.
  • Feedwater and Attemperator Piping: Flow-accelerated corrosion (FAC) and erosive wear (EW).
  • High Temperature Steam Drain Cracking: Fatigue cracking and wear, valve nozzle cracks, hanger damage & failures.
  • Corrosion Under Insulation (CUI): predominantly affects small bore (drain systems) but also large bore exposed to marine environments.  

Performing periodic inspections (visual & NDE) is crucial for prolonging the safety, reliability, efficiency, and profitability of power piping systems. A key objective is the targeted and judicious use of inspection resources to detect damage in plant piping systems. Although the focus is on large-bore piping, the overall condition of the piping including smaller bore lines should also be verified.

Two inspectors examining an uninsulated pipe bend from a scaffold platform
Pipe elbow with insulation removed, marked with a numbered grid for NDT

Our Services

CPS Programs

  • Plant-Specific
  • Fleet-Wide (multi-plant owners)
  • Scope, Schedule & Frequency of Re-Inspections
  • Composite Isometrics for Standardized identification of parts to be inspected (hangers, pipe welds, using HRSG & EPC Piping contractor nomenclature – as specified in plant/project drawings).
  • Optimize Scope for Maximum Inspection reach per unit access cost (scaffold/insulation)
  • Plant-Specific documentation requirements & data archiving
  • PipeVue™ software for managing hanger walkdown & NDE inspection results

CPS Hanger Inspection:

  • Review previous inspection findings & isometrics
  • Inspection and condition assessment of covered piping (CPS)
  • Inspection of piping supports (hot and cold)
  • Establish an inspection schedule

Non-Destructive Examination (NDE) Plan:

  • Identify high-risk areas for fatigue cracking & creep
  • Generate NDE inspection plan & drawings
  • Identify locations for verification of P91 and P22 components
  • Provide recommendations for monitoring and repair when cracks are detected

All of our inspections are summarised in a detailed report with photos, analysis, and recommended actions.

Why Choose Tetra Engineering?

  • Expertise: Our team of experienced engineers brings a wealth of knowledge and practical experience to every inspection.
  • Experience: Over 35 years of experience and 1000s of inspections across the world.
  • Specialized Solutions: We tailor our services to meet the specific needs of your plant, ensuring optimal performance and safety.

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Ready to ensure the safety and efficiency of your piping systems? Contact us today to schedule an inspection or learn more about our services.

Engineer inspecting a hanger supporting insulated high energy piping
Tetra Engineering logo. Orange triangular pyramid on a black background.Tetra Engineering logo. Orange triangular pyramid on a black background.

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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Power Piping Services

Covered Piping Systems (CPS) / High Energy Piping Verification Assessment

Covered Piping Systems (CPS) / High Energy Piping Verification Assessment

We check your plant's PI/DCS operating history against the design limits of your high energy piping, and our engineers assess every exceedance.

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ASME B31.1 Covered Piping Systems (CPS) Program

ASME B31.1 Covered Piping Systems (CPS) Program

Develop an ASME B31.1 covered piping systems (CPS) program, with inspection data managed in PipeVue.

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Covered Piping Systems (CPS) Inspections

Covered Piping Systems (CPS) Inspections

Hanger walkdowns, condition assessments and targeted NDE plans that find piping damage early.

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Covered Piping Systems (CPS) Stress Analysis

Covered Piping Systems (CPS) Stress Analysis

Pipe stress analysis of as-found piping after modifications, repairs or transient events.

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Recent Resources

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HRSG Preservation During Shutdowns: A Key Issue Often Neglected
News

HRSG Preservation During Shutdowns: A Key Issue Often Neglected

Idle periods are getting longer as plants move to cycling or standby, and corrosion during layup can do serious damage. Pitting can penetrate a tube wall in a few weeks. In the October 2026 issue of Modern Power Systems, Misha Gadher and James Malloy of Tetra Engineering Europe compare five preservation methods and show how one coastal combined cycle plant matched each method to each system for a six-month shutdown.

Learn more
Tetra Engineering logo. Orange triangular pyramid on a black background.Tetra Engineering logo. Orange triangular pyramid on a black background.

Contact Us

To discuss how we might assist you to improve your plant's performance or to maintain its value over time

Contact Us