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Guides techniques

Tetra a publié une série de guides qui peuvent être commandés.

HRSG Inspection Planning Guide (2nd Edition)

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.

HRSG Tube Failure Diagnostic Guide (3rd Edition)

Heat Recovery Steam Generator (HRSG) tubes provide the media for extraction of useful energy from the waste heat in gas turbine exhaust at combined cycle power plants (GT-CCs) or from heat generated by process streams at petrochemical facilities.

Article Techniques

Une sélection de documents techniques disponibles à titre de référence.

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Creep Classification of Grade 91 Steel

Background Grade 91 steel is superior to many other industry used materials for its increased resistance to m...

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Power Boiler Piping

Boiler piping design requirements is divided into internal and external jurisdictions. These are divided...

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Welding Procedure Specification (WPS)

Before any welding activity can commence, the welder and the QC Engineer has to be fully aware of the content ...

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Water Chemistry in HRSGs

The environment on the inside of HRSG tubing is an important factor in maintaining tube integrity. The c...

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HRSG Inspection Planning

Building a good inspection plan for the HRSG involves doing the following: Set the Time and General Schedul...

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Tube Failures related to Water Chemistry

Most corrosion induced tube failures have a component that is directly related to water chemistry. The c...

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Articles, présentations et articles

Sélection d'articles, de présentations et d'articles issus de conférences et d'événements majeurs de l'industrie.

Title
Author
What do HRSG tube failure statistics tell us?
What do HRSG tube failure statistics tell us?What do HRSG tube failure statistics tell us?
Misha Gadher & Mark Taylor
Modern Power Systems
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGsCounterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Taylor M.
IMechE HRSG User Group 2022
Adapting Existing Thermal Desalination Plants to Produce Hydrogen
Adapting Existing Thermal Desalination Plants to Produce HydrogenAdapting Existing Thermal Desalination Plants to Produce Hydrogen
Malloy J.
2022 World Utilities Congress
Root Cause Failure Investigation of MSCV Drain Failures
Root Cause Failure Investigation of MSCV Drain FailuresRoot Cause Failure Investigation of MSCV Drain Failures
P. Jackson, A. Wholey, E. Tsai and D. Burns
ASME 2022 Pressure Vessels & Piping Conference
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Fabricius A., Malloy J., Taylor M., Moelling D.
Proceedings of the ASME 2022 Power Conference

Projets Récents

Avec plus de 30 ans d'expérience dans les services de production d'électricité et de vapeur industrielle, Tetra Engineering a une longue histoire de projets.

Europe

CFD Analysis of Flue Gas Bypass – Root Cause Analysis, 2024

Tetra Engineering partnered with R&R Consult to investigate reduced steam production at a large natural gas-fired power plant. Despite normal operating conditions, the boiler was underperforming. An inspection revealed that hot flue gas was bypassing the boiler tubes, reducing heat transfer efficiency. CFD analysis by R&R Consult showed that 6.3% of the flue gas was flowing along the sides of the boiler and between modules, missing the heat exchange surfaces entirely. This bypass flow was the root cause of the performance loss. Tetra Engineering designed and installed covering plates to redirect the gas through the intended path. The result was improved boiler performance and increased electricity output.

Middle East

CFD Analysis of Condenser Choking – Root Cause Investigation, 2023

Tetra Engineering partnered with R&R Consult to perform a root cause analysis of a condenser tube system experiencing flow choking. The CFD simulation revealed an uneven flow distribution across the tube sheet, with significantly reduced throughput in peripheral tubes. This pattern was linked to variations in the degree of cleaning across different sections of the condenser. The results demonstrated how CFD provides insight into internal flow behavior that is otherwise difficult to assess, making it a powerful tool for diagnosing and resolving persistent operational issues.

Middle East.

CFD Analysis of GRP Piping Caustic Dosing, 2018

Caustic soda is injected into the product water in order to raise the pH as required by the specification. Inspection of GRP piping has often shown large amounts of deposition inside these pipes. Deposition is mostly observed downstream of the injection point of sodium hydroxide and can therefore be attributed to unsuitable chemical injection. Typical injection setups utilise four simple (no nozzle) injection ports at 90° from one another causing ineffective mixing of the flows, leading to the observed precipitation. Tetra performed a CFD analysis of the caustic injection process to investigate the degree of mixing of the two flows and simulate the effects of modifying the volumetric flow rate.

Middle East.

MSV Stellite Cracking Failure Analysis, 2018

Caustic soda is injected into the product water in order to raise the pH as required by the specification. Inspection of GRP piping has often shown large amounts of deposition inside these pipes. Deposition is mostly observed downstream of the injection point of sodium hydroxide and can therefore be attributed to unsuitable chemical injection. Typical injection setups utilise four simple (no nozzle) injection ports aStaff at a CCGT plant engaged Tetra to investigate the root cause of the cracking and damage appearing on the Main Steam Valve (MSV) stellite seat ring(s). The metallurgical analysis identified iron dilution from the F91 valve seat into the hard-facing alloy as the root cause of the debonding.  The extent of the iron dilution is a sign of excessive heat input, most likely caused during the welding process. This points towards the welding during fabrication as the actual root cause of the failure. The driving force for failure / debonding of the Stellite hardfacing could also include residual stresses from welding and/or transient heat transfer stresses and/or thermal shock during operation.t 90° from one another causing ineffective mixing of the flows, leading to the observed precipitation. Tetra performed a CFD analysis of the caustic injection process to investigate the degree of mixing of the two flows and simulate the effects of modifying the volumetric flow rate.

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