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Guides techniques

Tetra a publié une série de guides qui peuvent être commandés.

HRSG Inspection Planning Guide (2nd Edition)

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.

HRSG Tube Failure Diagnostic Guide (3rd Edition)

Heat Recovery Steam Generator (HRSG) tubes provide the media for extraction of useful energy from the waste heat in gas turbine exhaust at combined cycle power plants (GT-CCs) or from heat generated by process streams at petrochemical facilities.

Article Techniques

Une sélection de documents techniques disponibles à titre de référence.

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HRSG Tube Failure Statistics

Tetra Engineering Group, Inc. (TETRA) has assisted the owners of natural gas-fired combined cycle plants with ...

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GT Upgrade Effects on HRSG Pressure Parts

Tetra Engineering Group, Inc. (TETRA) has assisted the owners of natural gas-fired combined cycle plants with ...

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HRSG Inspections - The Key to Reliability

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspectio...

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Remote Visual Inspection (RVI), or Borescope

One of the first applications of the borescope was for inspecting steam turbine rotor discontinuities in the 1...

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Inspection Technology for Heat Recovery Steam generators (HRSG)

In addition to selecting inspection technology, the group responsible for inspection must have a clear underst...

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Pressure Boundary Inspection Quick Guide

Effective HRSG inspections focus on damage mechanisms that could affect each of the specific components; not all components are susceptible to all damage types.

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Articles, présentations et articles

Sélection d'articles, de présentations et d'articles issus de conférences et d'événements majeurs de l'industrie.

Title
Author
Flow Accelerated Corrosion Failures in Nominally Low-Risk HRSG Tube Locations
Flow Accelerated Corrosion Failures in Nominally Low-Risk HRSG Tube LocationsFlow Accelerated Corrosion Failures in Nominally Low-Risk HRSG Tube Locations
Malloy J., Fabricius A., Taylor M., Rusaas J., Vestdam K.
Proceedings of the ASME 2022 Power Conference
Developing and Implementing Ch. VII O&M Programs at CCGT Plants: Case Studies
Developing and Implementing Ch. VII O&M Programs at CCGT Plants: Case StudiesDeveloping and Implementing Ch. VII O&M Programs at CCGT Plants: Case Studies
Jackson P., Rosario R., Johny A., Fabricius A., Wholey A.
ASME PVP 2021
The Change In Boiler and Steam Turbine Failure Modes With Minimum Load Operation - Supplemented With Modeling to Predict Susceptibility and Validation Through Plant Testing
The Change In Boiler and Steam Turbine Failure Modes With Minimum Load Operation - Supplemented With Modeling to Predict Susceptibility and Validation Through Plant TestingThe Change In Boiler and Steam Turbine Failure Modes With Minimum Load Operation - Supplemented With Modeling to Predict Susceptibility and Validation Through Plant Testing
Reid T., Malloy J., Scoffone M., Fabricius A., Reid, S.
ASME 2020 Virtual Power Conference
HRSG Fleet Integrity Management - Lessons Learned From The Field
HRSG Fleet Integrity Management - Lessons Learned From The FieldHRSG Fleet Integrity Management - Lessons Learned From The Field
Fabricius A., Jackson P., Taylor M.
ASME 2020 Virtual Power Conference
On The Use of Computational Fluid Dynamics (CFD) To Assess The Impact of Low-Load Operations on Heat Recovery Steam Generator (HRSG) Tube Module Integrity
On The Use of Computational Fluid Dynamics (CFD) To Assess The Impact of Low-Load Operations on Heat Recovery Steam Generator (HRSG) Tube Module IntegrityOn The Use of Computational Fluid Dynamics (CFD) To Assess The Impact of Low-Load Operations on Heat Recovery Steam Generator (HRSG) Tube Module Integrity
Fabricius A., Moelling D., Rusaas J.
ASME 2019 Power Conference, July 2019

Projets Récents

Avec plus de 30 ans d'expérience dans les services de production d'électricité et de vapeur industrielle, Tetra Engineering a une longue histoire de projets.

Europe

CFD Analysis of Flue Gas Bypass – Root Cause Analysis, 2024

Tetra Engineering partnered with R&R Consult to investigate reduced steam production at a large natural gas-fired power plant. Despite normal operating conditions, the boiler was underperforming. An inspection revealed that hot flue gas was bypassing the boiler tubes, reducing heat transfer efficiency. CFD analysis by R&R Consult showed that 6.3% of the flue gas was flowing along the sides of the boiler and between modules, missing the heat exchange surfaces entirely. This bypass flow was the root cause of the performance loss. Tetra Engineering designed and installed covering plates to redirect the gas through the intended path. The result was improved boiler performance and increased electricity output.

Middle East

CFD Analysis of Condenser Choking – Root Cause Investigation, 2023

Tetra Engineering partnered with R&R Consult to perform a root cause analysis of a condenser tube system experiencing flow choking. The CFD simulation revealed an uneven flow distribution across the tube sheet, with significantly reduced throughput in peripheral tubes. This pattern was linked to variations in the degree of cleaning across different sections of the condenser. The results demonstrated how CFD provides insight into internal flow behavior that is otherwise difficult to assess, making it a powerful tool for diagnosing and resolving persistent operational issues.

Middle East.

CFD Analysis of GRP Piping Caustic Dosing, 2018

Caustic soda is injected into the product water in order to raise the pH as required by the specification. Inspection of GRP piping has often shown large amounts of deposition inside these pipes. Deposition is mostly observed downstream of the injection point of sodium hydroxide and can therefore be attributed to unsuitable chemical injection. Typical injection setups utilise four simple (no nozzle) injection ports at 90° from one another causing ineffective mixing of the flows, leading to the observed precipitation. Tetra performed a CFD analysis of the caustic injection process to investigate the degree of mixing of the two flows and simulate the effects of modifying the volumetric flow rate.

Middle East.

MSV Stellite Cracking Failure Analysis, 2018

Caustic soda is injected into the product water in order to raise the pH as required by the specification. Inspection of GRP piping has often shown large amounts of deposition inside these pipes. Deposition is mostly observed downstream of the injection point of sodium hydroxide and can therefore be attributed to unsuitable chemical injection. Typical injection setups utilise four simple (no nozzle) injection ports aStaff at a CCGT plant engaged Tetra to investigate the root cause of the cracking and damage appearing on the Main Steam Valve (MSV) stellite seat ring(s). The metallurgical analysis identified iron dilution from the F91 valve seat into the hard-facing alloy as the root cause of the debonding.  The extent of the iron dilution is a sign of excessive heat input, most likely caused during the welding process. This points towards the welding during fabrication as the actual root cause of the failure. The driving force for failure / debonding of the Stellite hardfacing could also include residual stresses from welding and/or transient heat transfer stresses and/or thermal shock during operation.t 90° from one another causing ineffective mixing of the flows, leading to the observed precipitation. Tetra performed a CFD analysis of the caustic injection process to investigate the degree of mixing of the two flows and simulate the effects of modifying the volumetric flow rate.

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