Root Cause of Failure (RCA)

Knowing the fundamental causes leading to failure is essential to mitigate the risk of the failure repeating. Tetra Engineering calls on an interdisciplinary team to assess the failure (or degradation) and determine the root cause.

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Root Cause of Failure (RCA)

Knowing the fundamental causes leading to failure is essential to mitigate the risk of the failure repeating. Tetra Engineering calls on an interdisciplinary team to assess the failure (or degradation) and determine the root cause.
The assessment may include:

  • Operational Data Review
  • Metallurgical Examination in a laboratory
  • Mechanical Testing
  • Chemical and Fuel Analysis
  • Scanning Electron Microscopy
  • Finite Element
  • Boiler Process Modelling

Related and follow-up services for remediation may include fitness-for-service (FFS) or remaining life assessment, as needed.

The underlying objective is to “use” the failure as an opportunity to improve operational practices or identify potential design problems and thereby ensure long-term reliability of the steam cycle.

Root Cause of Failure (RCA)
Root Cause of Failure (RCA)
Root Cause of Failure (RCA)

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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Related Engineering & Analysis Services

Finite Element Analysis (FEA)

Finite Element Analysis (FEA)

Finite Element Analysis (FEA) provides advanced analysis on HRSG components to determine the effects of fatigue, thermal stress and other associated occurrences and prevent losses in efficiency and/or failures.

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Fitness for Service

Fitness for Service

A fitness for service (FFS) evaluation is a process for assessing the structural integrity and safety of components that may have experienced damage and deterioration during their service life.

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Boiler Process Modelling and Simulation

Boiler Process Modelling and Simulation

Tetra Engineering provides a full-scope service for the modelling and operation analysis of all types of natural or forced circulation Power Boiler and HRSGs, including supercritical and once-through designs. This can be integrated into a full plant model to incorporate the steam turbine and steam cycle balance of plant.

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Flow Accelerated Corrosion Assessment (FAC)

Flow Accelerated Corrosion Assessment (FAC)

Identify and prevent tube and pipe thinning caused by flow-accelerated corrosion (FAC) to avoid ruptures and leaks.

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Optimized NDE

Optimized NDE

Risk-based inspection (RBI) is an approach for ranking the priority of inspection and maintenance according to an assessed risk to the component or system integrity. One key aspect of any RBI program is to carefully select the locations for non-destructive examination (NDE) that are most susceptible to damage, according to the component's design and past and project operating mode, while considering the resources and time available during an upcoming inspection. Using multi-disciplinary experience and tools (thermal simulation, life assessment, structural calculations….) Tetra will help you get the most out of your NDE campaigns, by providing pre-outage planning, on-site supervision and post-inspection review.

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Root Cause of Failure (RCA)

Root Cause of Failure (RCA)

Knowing the fundamental causes leading to failure is essential to mitigate the risk of the failure repeating. Tetra Engineering calls on an interdisciplinary team to assess the failure (or degradation) and determine the root cause.

learn more
Performance & Efficiency Assessments

Performance & Efficiency Assessments

Services to help you evaluate how your operating performance has changed since the plant / boiler was commissioning, or to help you check the potential performance impact of planned modifications before they are implemented.

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Life Assessments

Life Assessments

Knowing the remaining useful operating life of your boiler, HRSG and associated balance-of-plant is a key parameter for effective management of your thermal power plant.

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Recent Resources

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Tetra Engineering at the 501F Users Group Conference
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Tetra Engineering at the 501F Users Group Conference

Tetra Engineering is excited to once again participate in the upcoming 501F Users Group Conference! Come visit our booth our engineers will be set up and ready to discuss our services for HRSGs, High Energy Piping, Cold Weather Readiness & Digital Transformation. 

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Contact Us

To discuss how we might assist you to improve your plant's performance or to maintain its value over time

Contact Us